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Product Details:
Payment & Shipping Terms:
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| Warranty: | One Year | Shelf Life: | One Year |
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| Solution: | Turn Key Project | Material: | Paper |
| High Light: | automatic liquid filling machine,beverage filling machine |
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Fully Automatic Juice / Milk Aseptic Brick Paper Carton Filling Machine With 8000BPH
A: Features of the equipment
Description of equipment
(1) Paper feeding, sterilization, box making, filling, molding and sealing are made automatically, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packing, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensure a sterile packing and the packed juice beverage, after the UHT sterilization at room temperature, long up to one year for shelf life. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. use the famous brands in Germany, Japan and other countries, which is used stainless steel for the whole machine, with beautiful appearance and convenient operation.
(2) We choose roll extrusion in mechanical transmission multilayer push-draw mode as the carton conveyer for the fixed amount, cutting carton and forming.
(3) We adopt rectangular forming method and device as forming system which makes the function much more reliable, the exterior appearance of the product much perfect.
(4)Automatically finish all the packing steps, including running over the scroll reposefully, pre-sticking the sealing strip, stick plastic tape, chemical and physical sterilizing, pre-forming cylinder, filling, sealing in cross direction, molding, cutting, sticking angle and delivery.
(5) This design blends into modern up-to-date technology of optical, mechanical and electronic integration, integrated design and skillful manufacture. Closed loop to control the tension, opto-electricity detection, PLC control, monitoring and operation on touching human-machine interface, radiant heat and high frequency induction heating are adopted skillfully to make the sealing much firm and reliable in cross and vertical direction.
(6) The main transmission is mechanical and the auxiliary drive is vapor-pressure type.
(7) Changing the scroll without stop operating for a special design which can change the scroll freely under the operating situation.
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No. |
Name |
Configuration |
Quantity |
Brand |
|
1. Mechanical molding |
||||
|
101 |
Lower traction part |
One worm gear and worm reducer NARV50-15 as main traction roller with 0.37 KW of three-phase asynchronous motor; One Japan SMC cylinder MA40x35 as traction rubber roller |
One set |
Japan Inovance gear motor |
|
102 |
Locating mechanism |
Oner Japan SMC compact cylinder SDA40x15 for break |
One set |
|
|
103 |
Tectorial membrane mechanism |
One Japan SMC air cylinder MA16x30 as rubber roller for pressed PP film |
One set |
|
|
104 |
Mechanism for putting mould |
One set Germany Igus guide rail; two mold-receiving cylinder SDA12x12; ceramic membrane heater with PTC heating piece |
One set |
|
|
105 |
Idler pulley mechanism |
Japan HRC55-60 pin roll, for all stainless steel hard shaft, with heat treatment of the surface; Germany Igus for cover of pin roll |
One set |
|
|
106 |
Transverse sealing frame |
Aviation aluminum 7075for frame material |
One set |
|
|
107 |
Transverse sealing clamp claw |
United States dupont engineering plastics；stainless steel for key components with heat treatment; Japan NSK bearing; Japan Inovance para-position motor (0.75 KW); U.S. C17200 beryllium bronze for transverse sealing electrode parts |
One set |
|
|
108 |
Transverse sealing clamp claw motor |
4.4 KW of Japan Inovance servo motor |
One set |
|
|
109 |
Station chain mechanism |
26 pieces of finishing chain plates, 7075 aviation aluminum for all material with oxidation treatment for surface |
One set |
|
|
110 |
Outlet mechanism |
Bevel gear reducer at 1:1 rate of APEX brand in Taiwan; cam machine structure for delivering package with turnplate, eight dial package swing arms in one ring, automatic telescopic package |
One set |
|
|
111 |
Outlet mechanism motor |
4.4 KW of Japan Inovance servo motor |
One set |
|
|
112 |
Upper traction mechanism |
Traction box bearing using Swedish SKF stainless steel bearing which is high temperature resistant, corrosion resistant, resistant to acid and alkali. One worm gear and worm reducer NARV50-15 as main traction roller with 0.37KW of three-phase asynchronous motor; One Japan SMC cylinder MA40x35 as traction rubber roller |
One set |
Japan Inovance gear motor |
|
113 |
Transverse high-frequency heater |
2 KW of high frequency electromagnetic induction, RDRF-05 |
One piece |
Italy CEIA |
|
114 |
Vertical sealing high-frequency heater |
2 KW of high frequency electromagnetic induction, RDRF-05 |
One piece |
Italy CEIA |
|
115 |
Tectorial membrane high-frequency heater |
2 KW of high frequency electromagnetic induction, RDRF-05 |
One piece |
Italy CEIA |
|
116 |
Automatic lubrication tankers |
30W, Taiwan Tungtay |
One set |
|
|
2. Aseptic system |
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|
201 |
Hot blast heater |
15KW |
One piece |
Japan SAKAGUCHI |
|
202 |
Hydrogen peroxide tank machine |
316 material for hydrogen peroxide tank, inner roll barrel bearing using Japanese ceramic bearing |
One set |
|
|
203 |
Hydrogen peroxide pump |
0.37KW,300L/H |
One set |
GRUDFOS |
|
204 |
Hydrogen peroxide heater |
2KW |
Three pieces |
Japan SAKAGUCHI |
|
205 |
Water-ring vacuum pump |
4KW |
One set |
BECKER |
|
206 |
Two-position three-way reversing valve of pneumatic |
φ51.3 |
Two pieces |
APV |
|
207 |
Plate heat exchanger |
BRF05-160-316L |
One set |
SHANGHAI NANHUA |
|
208 |
Temperature sensor |
0~200℃/450℃ |
Five pieces |
Omron |
|
209 |
Ball valve, Butterfly valve, Angle seat valve |
|
Several |
Shanghai YuanAn |
|
210 |
Pressure regulating valve, safety valve |
|
Each for one |
APV |
|
211 |
Constant flow valve |
|
Two pieces |
APV |
|
212 |
Sterile proportional control valve |
|
One piece |
Germany BURKERT |
|
3. Electrical configuration |
||||
|
301 |
Air circuit breaker |
C65N-D |
|
Schneider |
|
302 |
AC contactor |
LC1-D****N |
|
Schneider |
|
303 |
Intermediate relay |
MY2NJ |
|
Omron |
|
304 |
Frequency converter |
ATV303H |
|
Schneider |
|
305 |
Servo motor/ Servo driver |
LSMH/LS600P |
|
Japan Inovance |
|
306 |
Programmable Controller PLC |
S7-200CN |
|
SIEMENS |
|
307 |
Human-computer interface |
6AV66480BE113AX0 |
|
SIEMENS |
|
308 |
Temperature controller |
PXR9NEH |
|
Japan FUJI |
|
309 |
Voltage Regulator Module |
STY**A-III |
|
FuShen Science and Technology |
|
310 |
Proximity switch |
LE**SF**DP0 |
|
LABINO |
|
311 |
Magnetic switch |
D-AS3 |
|
Japan |
|
312 |
Color mark sensor |
KT5W-2P2116D |
|
SICK |
|
313 |
Absolute encoder |
TRD-NA |
|
Japan |
|
314 |
Switching mode power supply |
|
|
Meanwell |
Contact Person: Mr. fov
Tel: 18810166789
Fax: 86-189-4289-0330
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